Five Panel Folder
A Five-Panel Folder (FPF) is a versatile corrugated box design featuring an extended fifth panel that wraps around the item, providing superior protection and stability. This box style is ideal for packaging long, narrow, or heavy items such as golf clubs, rods, or industrial tools. Its overlapping flaps enhance strength and durability, ensuring secure transportation and storage. The five-panel folder is easy to assemble, highly customizable in size and print, and can include additional protective coatings. Commonly used in e-commerce, manufacturing, and retail, it offers a reliable solution for unique packaging needs.
The Five Panel Folder (5PF) is ideal for shipping long, heavy, or flat products, such as fishing poles, golf clubs, and more. Consisting of a single cut and scored corrugated piece, 5PFs features a fifth panel that serves as a closing flap, completely covering a side panel. This allows for easy loading during fulfillment — simply wrap the box around the product and secure it with tape.
5PFs are shipped flat and require tape for assembly.
Our custom boxes are great for:
- Subscriptions boxes
- Ecommerce order fulfillment
- Retail boxes and mailers
- Custom branded packaging for any business
Why choose Bansel Enterprise's custom boxes?
- Perfect protection for shipping
- Quick and easy box assembly
- Made in the USA
- Available in a variety of material options
- Instant quotes & no minimum quantity
- Highest-quality digital printing
- Custom sizes to fit your gifts
- 100% Recyclable Boxes
Corrugated, also known as corrugated fiberboard or more commonly as "cardboard" or "carton", is a strong and durable material for retail or shipping. Our boxes are 100% curbside recyclable and made from approximately 30% to 50% recycled material. Whenever possible, we source from local mills with the highest available post-consumer recycled content.
We have a wide range of packaging materials and finishes to suit the look of your brand. Explore our offerings:
PurePrint Materials Collection
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PurePrint Premium™
- Combines the brightest white material with the best print quality.
- Delivers vivid, full-color impact and high-end results.
- Uses environmentally safe True Water-Based Inks.
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PurePrint Premium™ with Kraft
- Brightest white material on the outside paired with Kraft brown on the inside.
- Offers a unique unboxing experience.
- Delivers vivid, full-color impact and high-end results.
- Uses environmentally safe True Water-Based Inks.
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PurePrint Matte™
- Bright white material with the best print quality.
- Delivers a luxurious shine-free look.
- Uses environmentally safe True Water-Based Inks.
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PurePrint Matte™ with Kraft
- Bright white material on the outside paired with Kraft brown on the inside.
- Offers a unique unboxing experience.
- Delivers a luxurious shine-free look.
- Uses environmentally safe True Water-Based Inks.
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Kraft with PurePrint Premium™
- Natural Kraft look on the outside with the brightest white material on the inside.
- Offers discreet packaging while delivering high-end presentation value.
- Uses environmentally safe True Water-Based Inks.
Standard Material Options
- Standard White Standard White is the everyday white corrugated material used for custom packaging. Standard White has a slight variation in the whiteness if you look closely. This standard grade has white outside liners and kraft flute.
- Premium White Premium White is made with a clay-coated heavy outer liner paper for a more high-end look compared to Standard White. Our Premium paper option is white, both inside and out. You can expect fantastic results with either grade. However, Premium White subtly enhances the end result.
- Premium White with a Gloss Ink Finish Premium White with a Gloss Ink Finish is a process where ink is cured to appear glossier than a traditional matte finish. It is only available on Premium White. Make your artwork pop with this material option. Please note that there will be no gloss effect in any place that does not have ink in your artwork.
- Kraft Kraft material brings a natural and organic look to your custom packaging, making it a popular option for sustainable-focused brands. Color printed on kraft board looks different than color printed on regular white or premium white board.
Ready to Place a Custom Box Order? Here’s How:
- Enter your desired box dimensions.
- Choose your material from the dropdown menu.
- Check the print option you require.
- Enter your quantity.
Want to get a sample of this box style before committing to a large order? Fantastapack expedites sample orders in quantities of 1 to 4 boxes.
CLICK TO REVIEW OUR CURRENT PRODUCTION LEAD TIMES
Adding Artwork to Your Custom Boxes
You have two options for adding artwork to your custom boxes: using our online editor tool, Art Studio, or adding your artwork via dieline using Adobe Illustrator.
Art Studio
- If you do not have artwork for your order or design experience, you can use our free editor tool, Art Studio, to create your design online.
- To use Art Studio, click DESIGN ONLINE and then follow the checkout process from there.
CLICK TO WATCH ART STUDIO TUTORIAL
Adobe Illustrator
- If you plan on adding your artwork via dieline using Adobe Illustrator, click the Add to Cart from the product page, and proceed with checkout.
- You will receive your unique PDF dieline by email within 10 minutes after your order is placed.
- Apply artwork on this dieline offline using Adobe Illustrator and create your artwork in CMYK layers.
- Upload it to your order in your Fantastapack Admin panel, and you're good to go.
CLICK TO WATCH ILLUSTRATOR DIELINE TUTORIAL
NOTE: Please review our Art Guidelines to ensure your artwork file is correctly formatted.
Sample Orders
A sample order is an order with a quantity of 1 to 4. Sample orders are produced in 3-5 business days, which is much faster than a production order or even a rush order.
Getting a sample order is a great way to confirm that your dimensions are correct, your product truly fits, or to ensure your custom artwork is pixel-perfect before placing a full production order.
How to Place a Custom Packaging Sample Order
Simply follow the same steps as placing a full production order, but limit your order quantity to 4 boxes or less:
- Enter your desired box dimensions
- Choose your material from the dropdown menu
- Check the print option you require
- Enter your quantity of 1-4 boxes
- Proceed with the checkout process